儀器特點(diǎn)：

靜液壓試驗(yàn)機(jī)適用于各種塑料管材長(zhǎng)期靜液壓試驗(yàn)、管材液壓瞬時(shí)爆破試驗(yàn)和長(zhǎng)期恒定耐壓下熱塑性管材耐破壞時(shí)間的測(cè)定。我公司是國(guó)內(nèi)做管材檢測(cè)設(shè)備較早的公司，當(dāng)時(shí)具代表意義的是分壓技術(shù)，我公司是用儀表及電腦分別控制、多電閥控制、多功能控制。有的現(xiàn)在仍是的具體為：較早掌握分壓控制（各路壓力不一樣）技術(shù)。較早采用上下位計(jì)算機(jī)（雙計(jì)計(jì)算機(jī)）控制方式。較早采用與丹麥相同控壓方式。是各科研院所、質(zhì)監(jiān)部門的儀器。

合標(biāo)準(zhǔn)：

GB/T6111—2003《流體輸送用熱塑性塑料管材耐內(nèi)壓試驗(yàn)方法》

GB/T15560—1995《流體輸送用塑料管材液壓瞬時(shí)爆破耐壓試驗(yàn)方法》

GB/T18742.1—2002《冷熱水用聚丙烯   第二部分：管材》

GB/T18742.2—2002《冷熱水用聚丙烯   第二部分：管材》

GB/T18742.3—2002《冷熱水用聚丙烯   第三部分：管件》

GB/T13663—2000  《給水用聚乙烯PE管材》

GB/T15558.1—2003《燃?xì)饴竦赜镁垡蚁㏄E管材》

GB/T18992.1—2003《冷熱水用交聯(lián)聚乙烯管道系統(tǒng)總則》

GB/T18992.2—2003《冷熱水用交聯(lián)聚乙烯管道系統(tǒng)管材》

GB/T10002.1—2006《給水用硬聚氯乙烯（PVC—U）管材》

GB/T10002.2—2006《給水用硬聚氯乙烯（PVC—U）管件》

GB/T18993.1—2003《冷熱水用氯化聚氯乙烯管道系統(tǒng)》

GB/T18993.2—2003《冷熱水用氯化聚氯乙烯管道系統(tǒng)》

GB/T18992.1—2003《冷熱水用氯化聚氯乙烯管道系統(tǒng)管件》

GB/T18997.1—2003《鋁塑復(fù)合壓力管鋁管搭接焊式鋁塑管》

GB/T18997.2—2003《鋁塑復(fù)合壓力管鋁管對(duì)接焊式鋁塑管》

ASTM D1598、ASTM D1599

性能介紹：

1）、每路一塊“微機(jī)控制單元”（真正的分路控制——一套系統(tǒng)控制多路時(shí)系統(tǒng)出問(wèn)題時(shí)影響各路——現(xiàn)有些產(chǎn)品就用一套系統(tǒng)控制多路）微型計(jì)算機(jī)控制，可以在系統(tǒng)計(jì)算機(jī)不開(kāi)機(jī)的情況下單獨(dú)設(shè)定、控制本路壓力、、時(shí)間等參數(shù)；時(shí)實(shí)顯示壓力、時(shí)間、狀態(tài)（八個(gè)）并將各參數(shù)數(shù)據(jù)存儲(chǔ)。（系統(tǒng)計(jì)算機(jī)脫機(jī)時(shí)數(shù)據(jù)丟失壓力數(shù)據(jù)——現(xiàn)有些產(chǎn)品脫機(jī)時(shí)據(jù)等于此段時(shí)間試驗(yàn)白做）；同時(shí)判別升壓、補(bǔ)壓、泄壓、過(guò)壓、運(yùn)行、結(jié)束、泄漏、爆裂八種試驗(yàn)狀態(tài)；自動(dòng)判別“試驗(yàn)時(shí)間”（壓力在設(shè)定控壓公差帶內(nèi)的時(shí)間）“無(wú)效時(shí)間”“剩余時(shí)間”等時(shí)間參數(shù)。同時(shí)自動(dòng)調(diào)整“設(shè)定時(shí)間”與“時(shí)間”的關(guān)系使試驗(yàn)只有在“時(shí)間”“設(shè)定時(shí)間”時(shí)試驗(yàn)才自動(dòng)停止（晚上節(jié)假日等時(shí)段內(nèi)出現(xiàn)“故障時(shí)間”“無(wú)效時(shí)間”時(shí)系統(tǒng)在時(shí)間不到時(shí)停機(jī)）

2）、電磁閥，每路二支。由于采用了與德國(guó)、丹麥同步的按壓方式，一支升補(bǔ)壓電閥可根據(jù)程序和試驗(yàn)情況，分別改變動(dòng)作頻率和動(dòng)作時(shí)間，使PE大口徑試樣的快速準(zhǔn)確補(bǔ)壓得以實(shí)現(xiàn)。使設(shè)備適用范圍廣（Ф20—Ф630PE管）控壓高（±1%可達(dá)±0.001Mpa）的要求。

3）、丹麥水用壓力站一套，比國(guó)產(chǎn)水用試壓泵和有些廠家產(chǎn)品配的氣驅(qū)水泵（得用氣體驅(qū)動(dòng)水）流量大、性能更好，壽命更長(zhǎng)噪音低且不用氣泵（源）。

4）、航天部高傳感器每路一支，分辯率0.001Mpa及按壓設(shè)定值為±0.001Mpa。

5）、每路還有管路單向閥調(diào)流閥若干。

6）、多行數(shù)字顯示液晶屏、多道貯存通訊（含U盤貯存）、通訊協(xié)議更廣泛，表現(xiàn)在可和電腦（PC）、可編程控制器（PLC）、觸摸屏等大多顯示終端通訊

7）、品牌計(jì)算機(jī)一套，

本機(jī)特點(diǎn)及組成：

1、特點(diǎn)

1）、可連續(xù)無(wú)障礙工作，了試驗(yàn)的完整性；

2）、支路間相互，便于操作和維護(hù)；

3）、單獨(dú)配備加壓水箱，使用純凈水通過(guò)主加壓泵往管材試樣中補(bǔ)壓，了管路中的水質(zhì)，了管路件（如電磁閥、針閥、截止閥、單向閥）的使用壽命；

4）、使用自主研發(fā)的、的、脈沖占空比補(bǔ)壓技術(shù)，將升壓環(huán)節(jié)和補(bǔ)壓環(huán)節(jié)合二為一，減少了一個(gè)支路及器件，也就減少了器件損壞的幾率；

5）、使用臺(tái)灣產(chǎn)柱塞泵，噪音低，補(bǔ)壓快，工作時(shí)間短，間接了柱塞泵的使用壽命；

6）、在儀表控制基礎(chǔ)上配PC機(jī)（即計(jì)算機(jī)），采用串口與儀表聯(lián)接。

a、可繪制壓力時(shí)間曲線，

b、可實(shí)時(shí)查詢?nèi)我鈺r(shí)刻的控壓值，

c、可打印輸出報(bào)表，

d、可代替人工職守，當(dāng)無(wú)人看管時(shí)（如夜間）自動(dòng)記錄壓力值；

e、計(jì)算機(jī)機(jī)可停止工作，儀表仍然繼續(xù)工作。

2、設(shè)備的組成說(shuō)明：

本試驗(yàn)機(jī)由壓力控制系統(tǒng)、壓力源、恒溫介質(zhì)箱、夾具和計(jì)算機(jī)五部分組成。

1）、壓力控制系統(tǒng)在控制柜中由加壓管路和電器控制兩部分組成。加壓管路由蓄能器、電磁閥、單向閥、過(guò)濾器、手動(dòng)針閥、連接管路等部件組成。電器控制部分由數(shù)字控壓壓力表、溫度控制儀表、壓力傳感器、電磁閥、繼電器、過(guò)熱保護(hù)器、各種開(kāi)關(guān)等組成。

2）、壓力源用來(lái)對(duì)主壓力系統(tǒng)按試驗(yàn)條件提供總壓力。

3）、恒溫介質(zhì)箱主要由箱體、循環(huán)泵、加熱器、冷凝器和溫度控制系統(tǒng)組成。箱體由不銹鋼內(nèi)膽、噴塑外殼體（或不銹鋼）、保溫層、試樣支架和箱蓋組成。

4）、夾具為A型，的設(shè)計(jì)試夾具的拆裝更方便自如；楔型配合螺紋夾緊裝置使夾緊力更大。本系列夾具具有結(jié)構(gòu)合理、夾緊速度快、密封、拆卸方便的特點(diǎn)。

5）、計(jì)算機(jī)配備的是品牌機(jī)，通過(guò)串口與控制柜相連。品牌機(jī)是聯(lián)保，各地網(wǎng)點(diǎn)均可維護(hù)。

工作原理

該機(jī)的工作原理是：

1）、設(shè)定主壓力儀表的控制壓力和范圍，使壓力源提供高于支路壓力的2～3MPa的壓力儲(chǔ)存在蓄能器中。

2）、按照試樣的環(huán)應(yīng)力要求計(jì)算試驗(yàn)壓力，并依此設(shè)定支路壓力儀表的控制壓力和范圍，運(yùn)行后儀表控制電磁閥全導(dǎo)通，使試樣的壓力上升。設(shè)定壓力時(shí)進(jìn)入補(bǔ)壓階段。

3）、補(bǔ)壓階段時(shí)電磁閥依據(jù)儀表數(shù)據(jù)斷續(xù)導(dǎo)通，使壓力源蓄能器中的壓力補(bǔ)充進(jìn)試樣中。

4）、壓力源的壓力下降到設(shè)定壓力下，柱賽泵啟動(dòng)工作到上停止。

5）、本機(jī)同時(shí)具有運(yùn)行、停止、滲漏預(yù)警、破裂識(shí)別等功能，實(shí)現(xiàn)操作人員在試驗(yàn)過(guò)程中可脫離實(shí)驗(yàn)現(xiàn)場(chǎng)。當(dāng)試樣出現(xiàn)滲漏、破裂時(shí)自動(dòng)報(bào)警并自動(dòng)關(guān)閉該路，其它各路試驗(yàn)繼續(xù)正常進(jìn)行，直到試驗(yàn)完成。在同類機(jī)型中具有優(yōu)良的性能價(jià)格比，是替代的理想產(chǎn)品。

6）、該機(jī)有串口可外配計(jì)算機(jī)，繪制壓力時(shí)間曲線，可實(shí)時(shí)查詢控壓值，可打印輸出報(bào)表，可代替人工職守，可當(dāng)計(jì)算機(jī)機(jī)停止工作時(shí)，儀表仍然可繼續(xù)工作。但計(jì)算機(jī)機(jī)不直接控制電磁閥，須經(jīng)過(guò)儀表控制，試驗(yàn)時(shí)儀表不可停止工作。在做試驗(yàn)過(guò)程中，還可關(guān)閉計(jì)算機(jī)機(jī)做其它商務(wù)業(yè)務(wù)，主機(jī)正常工作。當(dāng)主機(jī)與計(jì)算機(jī)連通時(shí)，主機(jī)自動(dòng)將數(shù)送給計(jì)算機(jī)機(jī)，對(duì)試驗(yàn)不產(chǎn)生任何影響。

6）、水箱為主箱內(nèi)加熱可加熱管的壽命，體外循環(huán)使水箱中的水溫均勻。恒溫介質(zhì)水箱分單熱式和制冷制熱式兩種規(guī)格。本機(jī)為室溫至95℃

技術(shù)參數(shù)

1、主機(jī)壓力范圍：0001～10.000MPa   0001～20.000MPa（可任意調(diào)整）

2、水箱控制范圍：室溫—95℃   20-95℃

3、主機(jī)壓力分辨率：0.001MPa

4、水箱溫度控制: ±0.1℃。

5、主機(jī)恒壓范圍：＜設(shè)定值的＋2%、－1%

6、水箱溫度均勻性:±0.1℃。

7、主機(jī)恒壓：不低于±1% 

8、水箱溫度分辨率: 0.001℃。

9、計(jì)時(shí)范圍：0～9999.59小時(shí)

10、計(jì)時(shí)：≤0.1%

11、水箱配短路保護(hù)裝置，材質(zhì)為不銹鋼

12、水箱保溫層厚度： 大于83mm，小于95 mm

13、試驗(yàn)工位數(shù)：?jiǎn)螜C(jī)多100路

14、壓力控制系統(tǒng)電源：AC220V、1.5kw

15、溫度控制系統(tǒng)電源：AC380V、18kw

恒溫水箱性能

1）材質(zhì)內(nèi)膽為2mm厚不銹鋼板。

2）85mm以上厚保溫層，并有減少熱橋（短路）措施，保溫省電。

3）器件均為不銹鋼（管路、管件、加熱器、銅閥門等）。

4）格蘭富循環(huán)泵，大水箱循環(huán)能力135l/min（額定）。

5）控溫系統(tǒng)采用品牌漏電保護(hù)裝置及時(shí)保護(hù)人員。

6）水箱可以自循環(huán)，也可以連接外循環(huán)系統(tǒng)。

7）水箱自帶加熱控制系統(tǒng)，制冷系統(tǒng)。

8）介質(zhì)箱端口: 根據(jù)用戶需要訂制。

關(guān)鍵部件配置

Instrument featur:

The static hydraulic tting machine is applicable to the determination of the time of ristance of the thermoplastic pipe under the long-term hydrostatic tt of various plastic pip, hydraulic instantaneous burst tt and long-term constant prsure.

Earlier I do pipe inspection equipment company is a domtic company, the most symbolic is the partial prsure of technology, our company is to use the instrument and computer control, electric control valve, multi-function control.

Some are still unique: the whole nation has mastered the technique of partial prsure control (different prsur) earlier.

The whole country US the upper and lower computer (double computer) control mode earlier.

The same voltage control mode was adopted earlier in the country.

It is the first choice of rearch institut and quality vision department.

Meet the standard:

GB/t6111-2003 "tt method for internal prsure tt of thermoplastic pipe material for fluidic transport"

GB/t"method for the prsure tt of hydraulic instantaneous blasting of plastic tubing for fluid conveying"

GB/T18742.1-2002 "cold and hot water polropylene part ii: pip"

GB/T18742.2-2002 "cold and hot water polropylene part ii: pip"

GB/T18742.3-2002 "cold and hot water polropylene part iii: pipe fittings"

GB/TPE pipe for water supply

GB/T15558.1-2003 "PE pipe for the buried of gas"

GB/T18992.1-2003 "general principl of cross-linking polyethylene pipe system for cold and hot water"

GB/T18992.2-2003 "cold and hot water crosslinked polyethylene pipe system pipe"

GB/T10002.1-2006 "water supply hard polyvinyl chloride (PVC - U) pipe"

GB/T10002.2-2006 "water supply hard polyvinyl chloride (PVC - U) pipe fittings"

GB/T18993.1-2003 "chlorinated PVC piping system for cold and hot water"

GB/T18993.2-2003 "chlorinated PVC piping system for cold and hot water"

GB/T18992.1-2003 "pipe fittings for chlorinated polyvinyl chloride pipe in cold and hot water"

GB/t18997.1-2003 "aluminum plastic composite prsure tube welded aluminum pipe"

GB/T18997.2-2003 "aluminum plastic composite prsure tube aluminum tube butt welding"

ASTM D1598, ASTM D1599

Performance introduction:

1), each a piece of "microcomputer control unit" (true branch control - to prevent a system to control the multiplex system problems affect all each - now some products with more than a set of systems and control) microcomputer control, can be in the upper computer system do not boot separate setting and control under the condition of the road parameters such as prsure, precision and time;

Real-time display prsure, time, state (8) and data storage of each parameter.

(to prevent data loss of data when the computer is offline -- some products are equal to this time tt when the product is offline);

At the same time, it discriminat the tt state of prsure, prsure, prsure, prsure, overprsure, operation, ending, leakage and bursting.

Automatically discriminat the time parameters of "effective tt time" (the time in which prsure is in the control tolerance zone) "invalid time" and "remaining time".

Automatically adjust at the same time set the "time" and "effective time" relationship to tt only in "effective time" "set time" tt to automatic s (prevent night holiday period, such as "down time" "invalid time" system in time can't s)

2) solenoid valve, two branch each.

The adoption of advanced synchronization with Germany, Denmark, on the way, a liter piezoelectric valve according to procedur and tt, change the operating frequency and action time rpectively, the rapid and exact make PE large diameter sample fill prsure.

To equipment applicable range (20-630 Ф Ф PE tube) of high precision in prsure control (better than + / - 1% up to + / - 0.001 Mpa).

3), Denmark import water prsure station a, than domtic water use hydraulic tt pump and some manufacturers products with gas drive pump (with gas drive water) flow, better performance, longer life, low noise pump (source).

4) the high-precision sensor of the space department has a set of 0.001Mpa and the hight prsure accuracy to set a set value of 0.001 Mpa.

5) there is also a number of pipeline one-way valve for each road.

6), multi-line, multichannel dial liquid crystal display storage communications (including U disk storage), communication protocol, broader performance in May and computer (PC) and programmable controller (PLC), touch screen display terminal communications

7) brand computer,

Featur and composition:

1, the characteristics of

1) continuous and uninterrupted work ensur the integrity of the tt;

2) it is independent and easy to operate and maintain.

With separate 3), prsurized water tank, the use of water through the main pump to fill prsure in pipe specimen, ensure the pipeline of water quality, improve the piping components (such as solenoid valve, needle valve, globe valve, check valve) service life;

4), the use of independent rearch and development, unique, pulse duty ratio fill prsure technology, to patch prsure booster links and link together, a branch was decreased, and the device that will reduce the risk of damage of the device;

5) use Taiwan piston pump, low noise, quick filling, short working time, and indirectly improve the service life of plunger pump;

6) the instrument control is equipped with a PC (that is, the computer), and the serial port is connected with the instrument.

A, can draw prsure time curve,

B. Can query the voltage control value at any time in real time,

C, printable output report,

D, can replace artificial duty, when unattended (such as night) automatically record prsure value;

E, the computer machine can s work at any time, the instrument still continu to work.

2. Dcription of equipment:

The tt machine consists of prsure control system, prsure source, constant temperature media box, fixture and computer.

1) the prsure control system consists of two parts: the prsure line and the electric appliance in the control cabinet.

The prsure pipeline consists of accumulator, solenoid valve, one-way valve, filter, manual needle valve and connecting pipe.

The electrical control part consists of dial control prsure gauge, temperature control instrument, prsure sensor, solenoid valve, relay, overheat protector, various switch and so on.